Selecting the Right Aseptic Bag-in-Box Filling Machine
Guide to Selecting a Filling Machine
Selecting the right bag-in-box filling machine for your production line plays a crucial role in productivity, product quality, and reducing operational costs. Given the variety of products and production requirements, filling machines are designed in fully automatic, semi-automatic, aseptic, and non-aseptic models. This guide introduces four different filling machine models with various capabilities to help you choose the best option based on your needs.
Aseptic | Aseptic Filler | Aseptic Filler | Non-Aseptic Filler | Non-Aseptic Filler |
Model | HSAFA-1 | HSAF-1 | HSNFA-1 | HSNF-1 |
Operation mode | Automatic | Semi-Automatic | Automatic | Semi-Automatic |
Number of heads | 1 | 1 | 1 | 1 |
Filling volume | 3-25L (1” version only) | 1-25L (1” version only) | 3-25L (1” version only) | 1-25L (1” version only) |
Equipment materials | stainless steel SUS304 FDA approved | stainless steel SUS304 FDA approved | stainless steel SUS304 FDA approved | stainless steel SUS304 FDA approved |
Filling meter | electromagnetic flow meter | electromagnetic flow meter | electromagnetic flow meter | electromagnetic flow meter |
Operation interface | Siemens PLC | Siemens PLC | Siemens PLC | Siemens PLC |
Languages | Multi languages | Multi languages | Multi languages | Multi languages |
Cleaning system | CIP automatic | CIP automatic | CIP automatic | CIP automatic |
Food steam | 6~8bar 60kg/h | 5~8bar 18kg/h | / | / |
Filling accuracy | ± 0.5% | ± 0.5% | ± 0.5% | ± 0.5% |
Power | 220V AC 50HZ 1.5KW | 220V AC 50HZ 0.5KW | 220V AC 50HZ 1.5KW | 220V AC 50HZ 0.5KW |
Compressed air | 6 - 8bar 60KG/h | 6 - 8bar 16NJ/min | 6~8bar 30NJ/min | 6~8bar 10NJ/min |
Nitrogen supply pressure | / | / | Max2.5bar | Max2.5bar |
1. Fully Automatic Aseptic Filler - HSAFA-1
The ASP100A fully automatic aseptic filler is designed for filling aseptic viscous liquids such as tomato paste and fruit purees, as well as non-viscous products like fruit juice, concentrates, jams, vegetable juice, beverages, dairy products, soy sauce, pharmaceutical products, and other thick liquids.
This machine fills the bags inside a sterile chamber, detaches them, and automatically unloads them.
- In automatic mode, the operator only needs to prepare the bags and start the machine.
- The ASP100A runs continuously until the predetermined production volume is reached.
- Operators only need to monitor bag availability.
Features of HSAFA-1
- Suitable for high-viscosity products.
- Capable of filling 3-25L BIB bags with a 1-inch spout.
- Constructed from SUS304 stainless steel with FDA-approved food-grade materials.
- Contact parts made of 316L stainless steel, ensuring durability and hygiene.
- Advanced electromagnetic flow meter ensures filling accuracy for 10+ years.
- User-friendly Siemens PLC interface for easy operation.
- Multi-language support.
- Automatic CIP cleaning system for high hygiene standards.
- Compact design with high-quality components from top international brands.
- Anti-drip technology minimizes product waste.
2. Semi-Automatic Aseptic Filler - HSAF-1
The ASP100 Bag-in-Box semi-automatic aseptic filler is designed for sterile filling of 1-25L BIB bags, making it ideal for juice, dairy products, NFC juices, concentrates, tomato paste, and other highly sterile products.
Filling Process
- Removing the spout
- Filling the product
- Replacing the spout
(All steps occur inside a sterile chamber.)
Features of HSAF-1
- Suitable for high-viscosity products.
- Compatible with 1-25L BIB bags (1-inch spout).
- SUS304 stainless steel frame with FDA-approved food-grade materials.
- Contact parts made of 316L stainless steel.
- Electromagnetic flow meter for high-precision filling.
- User-friendly Siemens PLC touchscreen interface.
- Multi-language support.
- Automatic CIP cleaning system for superior hygiene.
- Compact and durable design with high-quality components.
- Advanced anti-drip technology to prevent spills.
3. Fully Automatic Non-Aseptic Filler - HSNFA-1
The Auto500 HSNFA-1 is a fully automatic filler designed for pre-cut bags from 3L to 25L. It automates every step:
- Bag loading
- Transfer
- Spout removal
- Filling
- Spout replacement
- Bag detachment
- Automatic unloading
This machine significantly enhances production efficiency while reducing labor costs.
Features of HSNFA-1
- Suitable for high-viscosity products.
- Compatible with 1-25L BIB bags (1-inch spout).
- Constructed from SUS304 stainless steel with FDA-approved food-grade materials.
- Contact parts made of 316L stainless steel.
- Electromagnetic flow meter ensures precise filling.
- Siemens PLC interface for easy control.
- Multi-language support.
- Automatic CIP cleaning system for high hygiene.
- Nitrogen supply & vacuum function available.
- Anti-drip technology minimizes waste.
4. Semi-Automatic Non-Aseptic Filler - HSNF-1
The BIB200 semi-automatic filler with a single filling nozzle is a modern, high-performance machine for medium to large-scale filling of 2-25L bags with 1-inch or 2-inch spouts.
Features of HSNF-1
- Uses E+H electromagnetic flow meter with optional weight-based systems.
- Siemens PLC interface for easy monitoring and operation.
- Fully automatic production process with high automation.
- Automatic CIP cleaning system for top hygiene standards.
- SUS304 stainless steel frame with FDA-approved food-grade materials.
- Contact parts made of 316L stainless steel.
- Anti-drip technology reduces product waste.
Get Expert Consultation!
For expert guidance in choosing the most suitable machine for your production line, Tak Ava specialists are ready to assist you. As the exclusive representative of Hansin products in Iran, we provide high-quality machines under the best conditions.
Contact Tak Ava today for a reliable and efficient solution to boost your production efficiency!
